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Lean manufacturing or lean production, often simply "lean", is a systematic method for the elimination of waste ("Muda") within a manufacturing system. Lean also takes into account waste created through overburden ("Muri") and waste created through unevenness in work loads ("Mura"). This course will deep dive into the various concepts of Lean including history, misconceptions, waste reduction, flow manufacturing, mistake proofing, quick changeover, value stream mapping, OEE and much more.
| 1 | Introduction to Lean Preview | 07:08 |
| 2 | Misconception about Lean | 08:15 |
| 3 | Origin and Brief History Lean | 03:06 |
| 4 | Why Lean | 07:55 |
| 5 | Understanding Value | 21:20 |
| 6 | Typical Waste in manufacturing process | 14:57 |
| 7 | Typical Lean tools for Eliminating Waste | 06:42 |
| 8 | House keeping and Visual Management Part 1 | 20:58 |
| 9 | House keeping and Visual Management Part 2 | 20:11 |
| 10 | House keeping and Visual Management Part 3 | 15:43 |
| 11 | Problem Solving Methodology Part 1 | 21:11 |
| 12 | Problem Solving Methodology Part 2 | 21:19 |
| 13 | Problem Solving Methodology Part 3 | 13:33 |
| 14 | Problem Solving Methodology Part 4 | 11:26 |
| 15 | Flow Manufacturing tools and techniques Part 1 | 13:14 |
| 16 | Flow Manufacturing tools and techniques Part 2 | 21:05 |
| 17 | Flow Manufacturing tools and techniques Part 3 | 12:38 |
| 18 | Flow Manufacturing tools and techniques Part 4 | 20:40 |
| 19 | Flow Manufacturing tools and techniques Part 5 | 17:10 |
| 20 | Flow Manufacturing tools and techniques Part 6 | 16:44 |
| 21 | Flow Manufacturing tools and techniques Part 7 | 15:42 |
| 22 | Quick changeover techniques Part 1 | 20:47 |
| 23 | Quick changeover techniques Part 2 | 23:46 |
| 24 | Mistake Proofing Part 1 | 19:50 |
| 25 | Mistake Proofing Part 2 | 21:35 |
| 26 | Value stream Mapping Part 1 | 16:22 |
| 27 | Value stream Mapping Part 2 | 15:12 |
| 28 | Value stream Mapping Part 3 | 08:47 |
| 29 | OEE - Introduction Part 1 | 19:13 |
| 30 | OEE - Introduction Part 2 | 08:26 |
| 31 | Why Lean initiatives fail? | 15:48 |
| 32 | Steps in Implementing Lean Initiatives | 06:40 |
| Final Exam - Lean Manufacturing |
Asst. Manager, Thermopads pvt Ltd. II
Engineer, ISGEC Hitachi Zosen Ltd
design engineer, seahydrosys systems
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